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#1
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Very Urgent - In a Bind
Is there anyone in the state of Arizona that I can pay to correct a vacuum leak? I need to leave Wednesday for a road trip.
The issue is the vacuum diagram doesn't have a part number, so not sure which of the two same looking devices have lines going where... Also, got a leak at the brown line, but can't seem to find where it goes.
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Current fleet: 1985 Mercedes-Benz 280TE - Waiting for heart surgery. 1985 Mercedes-Benz 300TDT - Rear ended 23 September 2016 and now looking for a new home. 1979 Mercedes-Benz 300TD - Parted out. 1964 Volkswgen Beetle - Vater's since September 1968 and undergoing a restoration. 1971 Volkswagen Sunroof Squareback with F.I. - in need of full restoration. 1971 Volkswagen Squareback automatic with F.I. - Vacationing with her caretaker until he is in better health. |
#2
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For this trip, as it's urgent, you may think about capping the vacuum before it enters the interior compartment, and keep everything isolated to the engine bay for correct engine/transmission operation. You'll lose some climate, and door locky type comforts, but easier to track down a leak when you've eliminated those areas.
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1987 300SDL #1, 1987 300SDL #2, 1980 240D, 1982 300SD, 1994 S350, 1990 350SDL, 1991 350SD, 1985 300D, 2005 E320CDI Gone, but not forgotten: 1981 300SD, 1982 300SD, 1987 300SDL, 1983 300TD, 1980 300CD, 1981 300SD #2, 1987 300D, 1987 300TDT, 1980 300D |
#3
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Not in Arizona. But always post pictures and then maybe someone can tell you
what you need and where to get it. |
#4
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Already been down that road and no one knew the answer... Figured money might motivate. Rather pay to get her right than pay for airline tickets!
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Current fleet: 1985 Mercedes-Benz 280TE - Waiting for heart surgery. 1985 Mercedes-Benz 300TDT - Rear ended 23 September 2016 and now looking for a new home. 1979 Mercedes-Benz 300TD - Parted out. 1964 Volkswgen Beetle - Vater's since September 1968 and undergoing a restoration. 1971 Volkswagen Sunroof Squareback with F.I. - in need of full restoration. 1971 Volkswagen Squareback automatic with F.I. - Vacationing with her caretaker until he is in better health. |
#5
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You can drive this car without vacuum. It's not a big issue. The only issue is shutting it off (hence your comment about the brown line). Plug the yellow line where it goes into the firewall (plug the end towards the pump, not the interior). You won't have vacuum locks on doors, gas tank door, or trunk. Leave the green line since it controls your heating pods and I assume you'll need heat this time of year. Pull the brown line off the shut off valve. Replace it with a long piece of rubber vacuum hose lead out thru the cowl area. Shut the hood. You can now shut off the engine by giving three quick sucks on that vacuum line without opening the hood. (as long as the vacuum diaphragm in the shut off valve is intact). Go on your road trip.
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1977 300d 70k--sold 08 1985 300TD 185k+ 1984 307d 126k--sold 8/03 1985 409d 65k--sold 06 1984 300SD 315k--daughter's car 1979 300SD 122k--sold 2/11 1999 Fuso FG Expedition Camper 1993 GMC Sierra 6.5 TD 4x4 1982 Bluebird Wanderlodge CAT 3208--Sold 2/13 |
#6
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Quote:
I have checked and eliminated any line with a leak, and still have a leak. Now going to check the shut off valve, as only thing I can think of. I made sure when I installed the seal for the booster to be careful and when I undo the the line, get a hiss.
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Current fleet: 1985 Mercedes-Benz 280TE - Waiting for heart surgery. 1985 Mercedes-Benz 300TDT - Rear ended 23 September 2016 and now looking for a new home. 1979 Mercedes-Benz 300TD - Parted out. 1964 Volkswgen Beetle - Vater's since September 1968 and undergoing a restoration. 1971 Volkswagen Sunroof Squareback with F.I. - in need of full restoration. 1971 Volkswagen Squareback automatic with F.I. - Vacationing with her caretaker until he is in better health. |
#7
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Brown line isn't for the vacuum shut off, but the brown and purple. Brown goes to something on the passenger side.
Eliminated the vacuum system, and still has the issue. This is why I need local help...
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Current fleet: 1985 Mercedes-Benz 280TE - Waiting for heart surgery. 1985 Mercedes-Benz 300TDT - Rear ended 23 September 2016 and now looking for a new home. 1979 Mercedes-Benz 300TD - Parted out. 1964 Volkswgen Beetle - Vater's since September 1968 and undergoing a restoration. 1971 Volkswagen Sunroof Squareback with F.I. - in need of full restoration. 1971 Volkswagen Squareback automatic with F.I. - Vacationing with her caretaker until he is in better health. |
#8
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FYI
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What forum thread with pictures? What vacuum diagram, EGR, transmission, shutoff, climate control, central locking??? ******************************** The BROWN line is simple: * From the Large black vacuum pump supply line. * Through the bulkhead. * To the steering lock, key lock, vacuum switch. # From the steering lock, key lock, vacuum switch. # To the injection pump vacuum shutoff box. ****************************************** Here are more vacuum diagrams that may help you... 300TD W123193 Vacuum System Photos by whunter | Photobucket .
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ASE Master Mechanic https://whunter.carrd.co/ Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 2003 Volvo V70 https://www.boldegoist.com/ |
#9
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The brown line going into the passenger compartment goes to the key. In the key switch there is a 3-way valve to control the shutoff actuator.
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The OM 642/722.9 powered family Still going strong 2014 ML350 Bluetec (wife's DD) 2013 E350 Bluetec (my DD) both my kids cars went to junkyard in 2023 2008 ML320 CDI (Older son’s DD) fatal transmission failure, water soaked/fried rear SAM, numerous other issues, just too far gone to save (165k miles) 2008 E320 Bluetec (Younger son's DD) injector failed open and diluted oil with diesel, spun main bearings (240k miles) 1998 E300DT sold to TimFreeh 1987 300TD sold to vstech |
#10
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You get a Hiss because it is holding vacuum, the Hiss is air rushing in.
When you add a line to the Vacuum Shut off Valve, use a clear line. If the diaphragm is ruptured inside it, you will get a mouth of eng oil. this way you will see it coming up the clear tube. If you see no oil, then you know the shut off valve is good. The brown line connects to the large black supply line between the Vacuum pump and the Brake Booster. this is it`s source of vacuum. the Brown line goes into the passenger compartment, and connects to the Valve on the Ignition/Steering Lock assy. then a second brown line, (which is also connected to the same valve) comes out from the passenger compartment, and connects to the Vacuum Fuel Shut off valve. When you turn the Key to start the Engine, or to shut off the Engine, this switches Vacuum to shut off the engine, or releases vacuum so the fuel is turned so the Engine starts. Simple??? Charlie
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there were three HP ratings on the OM616... 1) Not much power 2) Even less power 3) Not nearly enough power!! 240D w/auto Anyone that thinks a 240D is slow drives too fast. 80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works |
#11
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Answer
Quote:
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ASE Master Mechanic https://whunter.carrd.co/ Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 2003 Volvo V70 https://www.boldegoist.com/ |
#12
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Quote:
I know it is original without doubt because I have the history and the fact of the lines being the correct lengths and apparent age. Plus, there be no reason to swap brown/purple with brown. I think I know what I did wrong in testing: shutoff has no vacuum source with all vacuum lines eliminated. Duh!
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Current fleet: 1985 Mercedes-Benz 280TE - Waiting for heart surgery. 1985 Mercedes-Benz 300TDT - Rear ended 23 September 2016 and now looking for a new home. 1979 Mercedes-Benz 300TD - Parted out. 1964 Volkswgen Beetle - Vater's since September 1968 and undergoing a restoration. 1971 Volkswagen Sunroof Squareback with F.I. - in need of full restoration. 1971 Volkswagen Squareback automatic with F.I. - Vacationing with her caretaker until he is in better health. |
#13
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I would be more then willing to help but i have no spare parts to fix anything that may be broke and i haven,t bought a new mityvac......though i am a little ways away...
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#14
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Quote:
Well then, must be blind. I thought I was careful in tracing. I can't find the vacuum sheet I printed, P.C. off for repairs, and can't find the enhanced version on here... So then, can I then say the booster and booster seal are good?
__________________
Current fleet: 1985 Mercedes-Benz 280TE - Waiting for heart surgery. 1985 Mercedes-Benz 300TDT - Rear ended 23 September 2016 and now looking for a new home. 1979 Mercedes-Benz 300TD - Parted out. 1964 Volkswgen Beetle - Vater's since September 1968 and undergoing a restoration. 1971 Volkswagen Sunroof Squareback with F.I. - in need of full restoration. 1971 Volkswagen Squareback automatic with F.I. - Vacationing with her caretaker until he is in better health. |
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