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where to find alternator wire harness?
or a 3 prong terminal repair kit or something. The 3 alternator connector wires on my 82 300TD have sheared off at the terminal plug and there seems no way to reattach wires to that terminal block - but I can't find the part anywhere!
Got my janky soldering iron out, but that was a vain attempt.
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82 300TD wagon, odometer stopped (Jan 07) at 255k. Big AT tires on the back, cruising CA coast Hwy 1 and Big Sur mountain roads. Running on B99. Wish she was a stick shift. 97 RAM2500 Cummins affair. Big longass lifted biodiesel thing. Too big. Too spendy - got rid of it. Sure could pull some weight though. Last edited by plutonian; 12-10-2013 at 10:47 PM. |
#2
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I don't think you can get them....only options are junk yards.....some members have simply replaced the connector with simple spade style plugs.....they fit perfectly....
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#3
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If this is the "looks like a headlight plug" socket I'm thinking of, there is a way to release the terminals from the plug. You will need a thin ( ~ 0.008" thick ) and narrow ( ~ 0.025 ) pin to push the latch on the terminal. This is pushed from the terminal side then the terminal pulled from the wire side.
Have a look on the net for terminal release tools and how to use them. Also, have a look at Standard Motor Parts / Borg Warner / and other parts sellers for wiring pig tails. Have a look at VW , Volvo and similar for wiring. Worst case you can use spade terminals and just mark where the wire go. |
#4
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There is part numbers for the Termnal ends and the Plastic Housing.
Alternator Connector Parts A 000 546 78 40 (Cable Shoe) Pin Bushing Alternator large 2 each $2.70 ($2.03) These are the 2 large connectors A 000 546 79 40 (Cable Shoe) Pin Bushing Alternator small 1 each, MSRP $3 ($2.25) This is the Single small connector. A 005 545 02 28 (Cable Connector) PIN BUSHING HOUSING ALTERNATOR,3-POLE, MSRP $7 ($5.25) The prices are from several Years ago and may have gone up since that time. Also a lot of companies don't use the letter that is in front of the part number. It would be easier just to go to a Junk Yard and cut the Electrical Connector and a length of Wire.
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84 300D, 82 Volvo 244Gl Diesel |
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Damn - you guys are good - I got options!
Thank you
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82 300TD wagon, odometer stopped (Jan 07) at 255k. Big AT tires on the back, cruising CA coast Hwy 1 and Big Sur mountain roads. Running on B99. Wish she was a stick shift. 97 RAM2500 Cummins affair. Big longass lifted biodiesel thing. Too big. Too spendy - got rid of it. Sure could pull some weight though. |
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Cost me $5.00 at the junkyard. Making a good connection is the problem. Might want to get some shrink tubing to get a good protected connection and a gun type soldering iron.
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Codifex 1981 240D ChinaBlue (Got her running with a donor engine.) 1983 300DTurbo w/sunroof. 1984 300TD manual sunroof. (Electrical Gremlins) |
#7
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Here is your options for W123`s at PNP.
Pick-n-Pull » Check Inventory Pick-n-Pull » Check Inventory Usually Moss Landing always has a few, that would be the closest to you, but kind of slim picking there now. the 123 heard is getting fewer and fewer. Charlie
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there were three HP ratings on the OM616... 1) Not much power 2) Even less power 3) Not nearly enough power!! 240D w/auto Anyone that thinks a 240D is slow drives too fast. 80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works |
#8
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Thanks again
it appears that there are two live wires (red?) and one ancillary (blue) - are the pair of hot wires interchangeable in position as I have no idea which way they were hooked up before tearing off.
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82 300TD wagon, odometer stopped (Jan 07) at 255k. Big AT tires on the back, cruising CA coast Hwy 1 and Big Sur mountain roads. Running on B99. Wish she was a stick shift. 97 RAM2500 Cummins affair. Big longass lifted biodiesel thing. Too big. Too spendy - got rid of it. Sure could pull some weight though. |
#9
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Quote:
The blue wire - the smaller one is on a separate circuit and is used as the exciter for the rotor of the alternator and is powered thru the dash charge bulb.
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Codifex 1981 240D ChinaBlue (Got her running with a donor engine.) 1983 300DTurbo w/sunroof. 1984 300TD manual sunroof. (Electrical Gremlins) |
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