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#1
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B2 piston wont fit
I am trying to install the transmission B2 piston in my 1984 300SD, i lowered the rear end of the transmission as far as it can go, I tried to install the B2 valve and it just wont go into the socket, i tried all sides and it just wont get it. What am i doing worng there???
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Current Garage 2008 Mercedes GL320 CDI 188k mi Repair/Work in progress 1994 S350 160k mi Garage Queen & prepping for repairs 2005 E320 CDI 203k mi Healthy & Daily Driver 1994 S350 357k mi Retried as parts car 1984 300TD 214k mi Blown OM617 Poss OM603 Swap?? Sold 1987 300SDL 200K+ 1994 S320 181K mi 2008 E320 Bluetec 127k mi 1999 S420 130K mi 1980 240D 360k mi 15+ Others that has come, stay and gone GONE, BUT NOT FORGOTTEN 1995 E320 SE 220k mi 1984 300SD 350k mi |
#2
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Can you post a picture? Do you mean you can't fit it with the transmission tunnel in the way or the piston is physically too large to fit in the bore?
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TC Current stable: - 2004 Mazda RALLYWANKEL - 2007 Saturn sky redline - 2004 Explorer...under surgery. Past: 135i, GTI, 300E, 300SD, 300SD, Stealth |
#3
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I am trying to put the new b2 piston into the bore, the new b2 piston has the same size, the problem is the space between bore and the frame of the car are so short, it's almost impossable to get the piston into to the bore.
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Current Garage 2008 Mercedes GL320 CDI 188k mi Repair/Work in progress 1994 S350 160k mi Garage Queen & prepping for repairs 2005 E320 CDI 203k mi Healthy & Daily Driver 1994 S350 357k mi Retried as parts car 1984 300TD 214k mi Blown OM617 Poss OM603 Swap?? Sold 1987 300SDL 200K+ 1994 S320 181K mi 2008 E320 Bluetec 127k mi 1999 S420 130K mi 1980 240D 360k mi 15+ Others that has come, stay and gone GONE, BUT NOT FORGOTTEN 1995 E320 SE 220k mi 1984 300SD 350k mi |
#4
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how did you manage to get the old one out?
?broken? |
#5
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Did you remove the heat shield and unbolt the exhaust? Also you can take a 2x4 or prybar and lever the tranny towards the drivers side of the vehicle, it's a tight fit but it can be done. Check out Diesel Giants tutorial.
http://www.dieselgiant.com/Mercedesb2pistonsealreplacementl.htm
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'83 300D (220000 miles and counting) |
#6
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Yeah the old one came out in peices, my 300SD dose not have a Heat Shield, i ll try the 2X4 and see.
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Current Garage 2008 Mercedes GL320 CDI 188k mi Repair/Work in progress 1994 S350 160k mi Garage Queen & prepping for repairs 2005 E320 CDI 203k mi Healthy & Daily Driver 1994 S350 357k mi Retried as parts car 1984 300TD 214k mi Blown OM617 Poss OM603 Swap?? Sold 1987 300SDL 200K+ 1994 S320 181K mi 2008 E320 Bluetec 127k mi 1999 S420 130K mi 1980 240D 360k mi 15+ Others that has come, stay and gone GONE, BUT NOT FORGOTTEN 1995 E320 SE 220k mi 1984 300SD 350k mi |
#7
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I had no trouble with my installation.
no heat shield is present. you do have to manuver the tailshaft towards the driver side a bit. search for my posts, I made a tool to push on the parts. beware!!!!! the piston cover has to be PERFECTLY aligned, or you will be removing it and reinstalling a new o-ring.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
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