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  #1  
Old 03-03-2007, 01:03 PM
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Valve cover oil leak?

My valve cover leaks oil past the gasket. The gasket is only about 2 years old. I'm wondering if the valve cover has warped, and is not putting adequate pressure on the seal.

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  #2  
Old 03-03-2007, 01:08 PM
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torque specs are 11 netwon ft lbs.. or was it inches..

I also have the same issue. it leaks by the # 5 cylinder..
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  #3  
Old 03-03-2007, 01:16 PM
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When installing that gasket you need to wipe all traces of oil from the matting surfaceses to assure no leaks. Try a reinstallation.
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  #4  
Old 03-03-2007, 02:40 PM
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The gasket becomes brittle from age and heat. Also it can leak if excessive blow by is present. Its a very simple replacement, just like the prior poster said, make SURE the surfaces are bone dry and clean. I cover the cam with rags and use brakeclean aerosol to clean the gasket surface.
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  #5  
Old 03-03-2007, 09:52 PM
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Two years is a bit young to go, but I'm on the second one on my mother's TE at six, so maybe not.

Installation is a bit tricky -- clean the head as noted, but also clean the valve cover lip! Do not use ANY sealant of any kind, not even to stick the gasket to the cover to hold it up during installation -- this will inevitably cause leaks.

Install the gasket on the clean valve cover and make sure it's on and all the way down in the slot. This is tricky on the corners sometimes. Place cover on head, then lift slightly and slam it down firmly. Repeat until it makes a solid thump -- you will hear the difference. This seats the gasket correctly on the cover (note that the procedure is different for the 60x and later engines -- they have a half-round section that fits into the head and cannot be thumped like the earlier ones).

Tighten the cover screws only until they "seat", not until you cannot turn them any more. Doesn't take much pressure -- on the newer engines, too much pressure will cut the gasket, on older ones with "stops" you will warp the cover and it won't seal.

Peter

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