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  #1  
Old 05-15-2005, 07:29 AM
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603 head removal question

i just removed the cylinder head from my 603, before removal i alligned the cam with the mark on the cap, i assumed it was tdc for cylinder #1 coz both valves were closed, compression stroke.

anyway, i noticed that cylinders 1 and 6 were almost flush against the top of the block, while all the rest were well below the top of the block but were all level? is this normal? i would assume that they'd be at different levels, they differ only by a millimeter i think.

comments? opinions?
thnaks guys!

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Old 05-15-2005, 10:07 AM
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This is correct. 2 cylenders are on TDC, #1 on thecompression stroke, #6 is on the exhaust stroke.
2 and 5 are on the way up with #5 starting the compression stroke and #2 starting the exhaust stroke.
3 and 4 are on their way down with #4 on the power stroke and #3 on the intake stroke.
I think I got that right.
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Old 05-15-2005, 10:21 AM
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A normal straight six engine fires on each cylinder every 120 degrees of crank rotation. So, when one cylinder is at TDC (#1) on the compression stroke there will be another cylinder (#6) that is at TDC on the exhaust stroke.

At this exact point in time there will be another cylinder (#5) that is 120 degrees before TDC on the compression stroke. There will also be another cylinder (#2) that is 120 degrees before TDC on the exhaust stroke.

Also at this exact point in time, there will be another cylinder (#4) that is 120 degrees after TDC on the compression stroke (the power stroke). There will also be another cylinder (#3) that is 120 degrees after TDC on the exhaust stroke (the intake stroke).

The interesting thing is that the piston heights of cylinders 2,5,3,and 4 are all the same. 120 degrees before TDC is the same height as 120 degrees after TDC.

I'm sure that it looks quite strange, but it's normal.

Last edited by Brian Carlton; 05-15-2005 at 10:27 AM.
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Old 05-15-2005, 10:51 AM
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WOOHOO!

thanks guys! i actually understood what you said! about the 120 degree thing, coz as i understand there are 2 crankshaft revolutions per complete firing order. haha, i got confused somewhere along the line that's why i panicked a bit and thought maybe i had bent rods or something! i didn't realize that if there are two cylinders at tdc, which means 2 con rods are vertical, the other pair at 120 degrees would be forming the "Y" which means they would be perfectly level with eachother. i've got a big smile on my face right now coz i don't have bent rods! AND, i actually understood the explanations.

hehe, i wish i could've read this 15 minutes earlier, coz i went out and turned the crankshaft to check if all the pistons reached tdc. i had someone pull on the cam pulley to keep chain tension.

thanks guys! whew!
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85 190E 2.3(SOLD)
86 230E (-->300D) sold
87 300D (-->300TD) sold
68 250S w/ a 615 and manual tranny (RIP)
87 300TD (SOLD)
95 S280 "The KRAKEN" (Turbo 2.9 602 transplant) traded
86 190E 2.3... current project
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Old 05-15-2005, 10:54 AM
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