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  #1  
Old 12-08-2004, 10:09 AM
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Was told turbo whistle is due to hole in gasket and is common to my year diesel

I have this whistling noise that comes from my turbo as it winds up and slows down through certain RPM ranges. A mercedes mechanic told me there is a gasket inside the turbo that has a pin size hole that is the cause of the problem. He said that most '85's experience this. There was a problem with the factory gasket and the replacement one cures the problem. He said it would be several hundred dollars labor to fix it. He said just turn up the radio and learn to live with it.

Has anyone else heard of this? What is involved in its replacement? I may do it myself if I learn more about it.

Thanks,

Scott

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1982 Mercedes 240D, 4 speed, 275,000
1988 Porsche 944 Turbo S (70,000)
1987 Porsche 911 Coupe 109,000 (sold)
1998 Mercedes E300 TurboDiesel 147,000 (sold)
1985 Mercedes 300D 227,000 (totaled by inattentive driver with no insurance!)
1997 Mercedes E300 Diesel 236,000 (sold)
1995 Ducati 900SS (sold)
1987 VW Jetta GLI 157,000 (sold)
1986 Camaro 125,000 (sold - P.O.S.)
1977 Corvette L82 125,000 (sold)
1965 Pontiac GTO 15,000 restored (sold)
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  #2  
Old 12-08-2004, 10:40 AM
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My guess is that you have a CA car. Or at least a CA turbo.

They have an additional valve thingy (can't remember the exact term at this second) on the front of the turbo housing. Has something to do with vaccum and can be a cause of noise.
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1981 VW MKI Caddy 1.6 diesel, waiting on engine swap
1983 D-50 Power Ram 4x4 "Mitsubishi" 2.3 turbo diesel
assorted gas powered crap and motorcycles

RIP: 1984 300TDT, 1982 300TDT, 1984 190D 2.2, 1992 300D 2.5, 1987 300TDT, 1982 Maxima LD28, 1983 Maxima LD28, Isuzu C223 P'ups X3, 1983 Holiday Rambler 6.2 Banks turbo diesel, 1984 Winnebago LeSharo 2.1 TD, 1985 Allegro 6.5
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  #3  
Old 12-08-2004, 10:54 AM
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Quote:
Originally Posted by odie
My guess is that you have a CA car. Or at least a CA turbo.

They have an additional valve thingy (can't remember the exact term at this second) on the front of the turbo housing. Has something to do with vaccum and can be a cause of noise.
It's a federal model.

Scott
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1982 Mercedes 240D, 4 speed, 275,000
1988 Porsche 944 Turbo S (70,000)
1987 Porsche 911 Coupe 109,000 (sold)
1998 Mercedes E300 TurboDiesel 147,000 (sold)
1985 Mercedes 300D 227,000 (totaled by inattentive driver with no insurance!)
1997 Mercedes E300 Diesel 236,000 (sold)
1995 Ducati 900SS (sold)
1987 VW Jetta GLI 157,000 (sold)
1986 Camaro 125,000 (sold - P.O.S.)
1977 Corvette L82 125,000 (sold)
1965 Pontiac GTO 15,000 restored (sold)
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  #4  
Old 12-08-2004, 11:13 AM
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My 85 300TD Federal whistles. I don't know why, but I don't mind it.
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  #5  
Old 12-08-2004, 11:13 AM
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I think all 85's have the CA turbo.

http://www.meimann.com/images/mercedes/W123_stuff/W123_CA_turbo.jpg


all early CA models have the Fed turbo...go figure.

Mid 80's was a major transition period for emissions.
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1987 300TDT
1981 VW MKI Caddy 1.6 diesel, waiting on engine swap
1983 D-50 Power Ram 4x4 "Mitsubishi" 2.3 turbo diesel
assorted gas powered crap and motorcycles

RIP: 1984 300TDT, 1982 300TDT, 1984 190D 2.2, 1992 300D 2.5, 1987 300TDT, 1982 Maxima LD28, 1983 Maxima LD28, Isuzu C223 P'ups X3, 1983 Holiday Rambler 6.2 Banks turbo diesel, 1984 Winnebago LeSharo 2.1 TD, 1985 Allegro 6.5
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  #6  
Old 12-08-2004, 11:58 AM
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[QUOTE=odie]I think all 85's have the CA turbo.

QUOTE]

That may be the case, but what gasket is the mechanic talking about? The noise is really annoying sometimes.

Scott
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1982 Mercedes 240D, 4 speed, 275,000
1988 Porsche 944 Turbo S (70,000)
1987 Porsche 911 Coupe 109,000 (sold)
1998 Mercedes E300 TurboDiesel 147,000 (sold)
1985 Mercedes 300D 227,000 (totaled by inattentive driver with no insurance!)
1997 Mercedes E300 Diesel 236,000 (sold)
1995 Ducati 900SS (sold)
1987 VW Jetta GLI 157,000 (sold)
1986 Camaro 125,000 (sold - P.O.S.)
1977 Corvette L82 125,000 (sold)
1965 Pontiac GTO 15,000 restored (sold)
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  #7  
Old 12-08-2004, 12:01 PM
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I don't know about the inner working of the turbo and gasket thing.

But the CA style turbo is blamed for many things such as whistling noises and surging cruise control. I don't understand the cruise control connection but that is what I've read on this tech forum.
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1987 300TDT
1981 VW MKI Caddy 1.6 diesel, waiting on engine swap
1983 D-50 Power Ram 4x4 "Mitsubishi" 2.3 turbo diesel
assorted gas powered crap and motorcycles

RIP: 1984 300TDT, 1982 300TDT, 1984 190D 2.2, 1992 300D 2.5, 1987 300TDT, 1982 Maxima LD28, 1983 Maxima LD28, Isuzu C223 P'ups X3, 1983 Holiday Rambler 6.2 Banks turbo diesel, 1984 Winnebago LeSharo 2.1 TD, 1985 Allegro 6.5
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  #8  
Old 12-08-2004, 12:08 PM
Charlie Mitchel
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Noise:

Had this problem on mine and we cured it with a new gasket between the turbo and exhaust manifold.
Gasket was about $20. Quite a way's from $200. But we did it our self's.
And it will take about one and half to two hours. It is tight in there.
Yes my car is a California 85. It has a 84 manifold and no trap oxidizer.
Charlie
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  #9  
Old 12-08-2004, 01:28 PM
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Quote:
Originally Posted by Charlie Mitchel
Had this problem on mine and we cured it with a new gasket between the turbo and exhaust manifold.
Gasket was about $20. Quite a way's from $200. But we did it our self's.
And it will take about one and half to two hours. It is tight in there.
Yes my car is a California 85. It has a 84 manifold and no trap oxidizer.
Charlie
Charlie:

That might be it. What exactly is involved in replacing it?

Scott
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Scott
1982 Mercedes 240D, 4 speed, 275,000
1988 Porsche 944 Turbo S (70,000)
1987 Porsche 911 Coupe 109,000 (sold)
1998 Mercedes E300 TurboDiesel 147,000 (sold)
1985 Mercedes 300D 227,000 (totaled by inattentive driver with no insurance!)
1997 Mercedes E300 Diesel 236,000 (sold)
1995 Ducati 900SS (sold)
1987 VW Jetta GLI 157,000 (sold)
1986 Camaro 125,000 (sold - P.O.S.)
1977 Corvette L82 125,000 (sold)
1965 Pontiac GTO 15,000 restored (sold)
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  #10  
Old 12-08-2004, 02:49 PM
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I would be interested in knowing

I am pretty sure I know how to do it but thought I would chime in here. My turbo whistles and my Cruise Control surges often. I have an '85 SD

Kevin
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  #11  
Old 12-08-2004, 03:10 PM
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Before I switched everything over on my car it ran great with no whistles. As far as I know everything was original.

As far as R&R for the turbo unit, it is a piece of cake. A little messy but easy.
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  #12  
Old 12-08-2004, 08:35 PM
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All turbochargers whistle

Some are louder than others but they all make noise. The quietest ones will have the restrictive factory air cleaner and plumbing. The noisier ones have non-restrictive air cleaners or none at all.

A cold 930 Porsche turbo sounds like a siren coming up behind you
You can hear the whistle of a K-36 fifty meters away.

Use a section of hose and check for exhaust leaks at the junction where your turbo meets the exhaust manifold.
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  #13  
Old 12-09-2004, 08:26 AM
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[QUOTE=Tirebiter]A cold 930 Porsche turbo sounds like a siren coming up behind you
You can hear the whistle of a K-36 fifty meters away. QUOTE]

A 930 is my dream car. I'm actually looking to get an SC in the near future. I'm probably going to get one that's smoking some then tear it down and rebuild it. Maybe add some higher compression pistons with an "S" cam and a set of Webers. I've got a great book on rebuilding those engines and a good friend of mine does a lot of work on 914s and 356s. I figured I better start with a 911 and then move on to a 930.

Scott
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Scott
1982 Mercedes 240D, 4 speed, 275,000
1988 Porsche 944 Turbo S (70,000)
1987 Porsche 911 Coupe 109,000 (sold)
1998 Mercedes E300 TurboDiesel 147,000 (sold)
1985 Mercedes 300D 227,000 (totaled by inattentive driver with no insurance!)
1997 Mercedes E300 Diesel 236,000 (sold)
1995 Ducati 900SS (sold)
1987 VW Jetta GLI 157,000 (sold)
1986 Camaro 125,000 (sold - P.O.S.)
1977 Corvette L82 125,000 (sold)
1965 Pontiac GTO 15,000 restored (sold)
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  #14  
Old 12-09-2004, 09:10 AM
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As Tirebiter said all turbo's whistle, stop and listen to Freightliner twin turbo at idle sometime. Also stand behind a VW TDI (turbodiesel) and listen to that sweat sounding whistle.

That said you should not be hearing a whistle in the car at speed, unless you are running no muffler and shifting gears in town. The whistle will disappear as power is applyed, at what point is determind by the cars setup. On my '00 New Beetle with oversized injectors, and no mufflers, the whistle would go away at about 65 mph in 5th gear, below that it would depend on the rpm and gear slection. At idle it was quite loud when standing behind the car, but if you were in front of the car you had to strain to hear the whine.

If you are getting a whistle in the front part of the car then you may have a turbo exhuast leak, or an intake leak or low restricive preformence intake filter system.
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  #15  
Old 12-09-2004, 09:27 AM
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Quote:
Originally Posted by oldnavy
As Tirebiter said all turbo's whistle, stop and listen to Freightliner twin turbo at idle sometime. Also stand behind a VW TDI (turbodiesel) and listen to that sweat sounding whistle.

That said you should not be hearing a whistle in the car at speed, unless you are running no muffler and shifting gears in town. The whistle will disappear as power is applyed, at what point is determind by the cars setup. On my '00 New Beetle with oversized injectors, and no mufflers, the whistle would go away at about 65 mph in 5th gear, below that it would depend on the rpm and gear slection. At idle it was quite loud when standing behind the car, but if you were in front of the car you had to strain to hear the whine.

If you are getting a whistle in the front part of the car then you may have a turbo exhuast leak, or an intake leak or low restricive preformence intake filter system.
It's definitely not the normal turbo whine. I've had my car for 5 years now and it didn't start making this loud whistling sound until recently. Like I said, the mechanic stated it was some type of gasket with a pin size hole that was causing the sound and was common on '85 models. I'm just trying to determine which gasket he's talking about. It's getting loud and annoying. It also comes and goes. I went over a month without hearing it but now it's started again. Maybe it is a leak at the exhaust manifold. I should probably just try and get in touch with him and find out exactly what he's talking about.

Scott

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Scott
1982 Mercedes 240D, 4 speed, 275,000
1988 Porsche 944 Turbo S (70,000)
1987 Porsche 911 Coupe 109,000 (sold)
1998 Mercedes E300 TurboDiesel 147,000 (sold)
1985 Mercedes 300D 227,000 (totaled by inattentive driver with no insurance!)
1997 Mercedes E300 Diesel 236,000 (sold)
1995 Ducati 900SS (sold)
1987 VW Jetta GLI 157,000 (sold)
1986 Camaro 125,000 (sold - P.O.S.)
1977 Corvette L82 125,000 (sold)
1965 Pontiac GTO 15,000 restored (sold)
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