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Glow plug service tool kit
Hi,
There are a few good threads on testing and working on glow plugs, but I haven't seen much on the best tools. I saw one thread where a drillbit was welded into an old glowplug... But what is best practice? Just a drillbit? What size, should I get some sort of brush to work the holes like the site from up in Washington sells? Is it smart to get grease in the prechambers, or am I better off maybe dipping the tool into oil which might have fewer ramifications? Should I blow compressed air in or such vacuum on the hole before cranking to blow them out? Thanks!
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Current Diesels: 1981 240D (73K) 1982 300CD (169k) 1985 190D (169k) 1991 350SD (116k) 1991 350SD (206k) 1991 300D (228k) 1996 Dodge Ram CTD (442k) 1996 Dodge Ram CTD (267k) Past Diesels: 1983 300D (228K), 1985 300D (233K), 1993 300D 2.5T (338k), 1993 300SD (291k) |
#2
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Confused, are you looking for a tool kit or probing for a market?
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83 300TD (need rear wiper assembly dead or alive) 84 300SD Daily driver 85 300TD almost 400k miles and driven daily. 98 E300D *sold 86 300SDL *sold and made flawless 10 hour journey to new home. |
#3
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Looks like you have seen the M*******Source ad.
The little gadget brush is not need. You do not need the Instructions because our do-it-yourself section has ample instructions. The Factory Made Glow Plug Reamer has a 7mm outside diameter bit on it. The use of Grease is recommended by the Factory Service Manual because ti traps the reamed out Carbon and holds it in the Grease. The Grease is not being used as a lubricant. In 2 of the below pics I used Vasoline so that the Carbon would show up. However, except on a very cold day Vasoline is too runny. I normally use Wheel Bearing Grease because that is what I have; the service manual does not specify any particular Grease. In one of the Pics I show my Home Made Glow Plug Reamer on the Left; a Glow Plug in the Center and a Factory made Reamer on the right. On the ones I make I used a 6 Flute (groove) Reamer on the end.
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84 300D, 82 Volvo 244Gl Diesel Last edited by Diesel911; 11-22-2010 at 02:48 AM. |
#4
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The only thing you need is a glow plug reamer, which you can get by clicking on the "Buy Parts" link at the top of this page and then selecting "Special Tools." The last section in Special Tools is for Mercedes diesels and there are several reamers available for the various models.
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"Buster" in the '95 Our all-Diesel family 1996 E300D (W210) . .338,000 miles Wife's car 2005 E320 CDI . . 113,000 miles My car Santa Rosa population 176,762 (2022) Total. . . . . . . . . . . . 627,762 "Oh lord won't you buy me a Mercedes Benz." -- Janis Joplin, October 1, 1970 |
#5
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Quote:
People seem to pic what ever method they want to use and stick with that. But, the Factory Service Manual and from what I have read the general consensus of forum members is that it is believed cleaning the Carbon out with something extends the life of the Glow Plugs. From my notes Hunter speaking of Glow Plugs dieing due to Carbon insulation http://www.peachparts.com/shopforum/showthread.php?t=256688
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84 300D, 82 Volvo 244Gl Diesel |
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Per my oher hard starting thread, Im doing research to have all the right tools to do the job beyond properly...
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Current Diesels: 1981 240D (73K) 1982 300CD (169k) 1985 190D (169k) 1991 350SD (116k) 1991 350SD (206k) 1991 300D (228k) 1996 Dodge Ram CTD (442k) 1996 Dodge Ram CTD (267k) Past Diesels: 1983 300D (228K), 1985 300D (233K), 1993 300D 2.5T (338k), 1993 300SD (291k) |
#7
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There is no doubt (in my mind, anyway) that a drill bit, twisted by hand, will do the job on the 616/617 engines. It might take a little more effort than the reamer, but it is far more cost-effective for the occasional user.
Last edited by tangofox007; 11-22-2010 at 12:55 PM. |
#8
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Quote:
Perhaps a better title is "What tools are needed to service glow plugs OMxxx). Followed by a little background info and intent in the initial post. This is something I am going to have to do soon as well and therefor helpful info. I am curious what the available reamer costs here? All this commentary about cheap options and no part numbers or prices or even a link to what is offered on PP.com.
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83 300TD (need rear wiper assembly dead or alive) 84 300SD Daily driver 85 300TD almost 400k miles and driven daily. 98 E300D *sold 86 300SDL *sold and made flawless 10 hour journey to new home. |
#9
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Quote:
Quote:
Or was the wording of this earlier post inadequate for your needs? Quote:
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#10
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read Post #4
Charlie
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there were three HP ratings on the OM616... 1) Not much power 2) Even less power 3) Not nearly enough power!! 240D w/auto Anyone that thinks a 240D is slow drives too fast. 80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works |
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Quote:
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Current Diesels: 1981 240D (73K) 1982 300CD (169k) 1985 190D (169k) 1991 350SD (116k) 1991 350SD (206k) 1991 300D (228k) 1996 Dodge Ram CTD (442k) 1996 Dodge Ram CTD (267k) Past Diesels: 1983 300D (228K), 1985 300D (233K), 1993 300D 2.5T (338k), 1993 300SD (291k) |
#12
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The 617.952 engine clearly doesn't have M18 threads for the glow plugs
Last edited by tangofox007; 11-22-2010 at 09:26 PM. |
#13
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Thought not but didn't recall if that was a thread count, pitch, length, head size, etc... I'm not well-up on my bolt nomenclature...
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Current Diesels: 1981 240D (73K) 1982 300CD (169k) 1985 190D (169k) 1991 350SD (116k) 1991 350SD (206k) 1991 300D (228k) 1996 Dodge Ram CTD (442k) 1996 Dodge Ram CTD (267k) Past Diesels: 1983 300D (228K), 1985 300D (233K), 1993 300D 2.5T (338k), 1993 300SD (291k) |
#14
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The link confuses me too.
I understand the 616, 617 and 603 engines all have the same glow plug. They are 12 x 1.25 thread.
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83 SD 84 CD |
#15
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Quote:
Not necessarily. |
Bookmarks |
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