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Old 12-29-2011, 08:39 AM
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Stretch Stretch is offline
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
Filling a hole!

I just about pulled it off - hole was filled. It took several goes welding around the edge / welding over the hole to do it.



I cleaned up each attempt with ye olde angle grinder and wire brush attachment before adding a new layer - remember whilst you can get slag to spark it melts at a higher temperature than steel! You need to remove it first...

In the end I got this




Just a tiny bit of slag inclusion in the shiny bit that has been ground away (this time angle grinder and grinding disk) to make sure I've got solid metal as a joint. Not too bad - I wouldn't leave it like that on a car though: could be a stress point or a start of a crack... so I conclude I'm not good enough to weld nuclear reactors yet... or my W123.
Attached Thumbnails
Fun and games welding sheet metal with an arc welder - learning to weld-dodgy-butt-weld5-filling-hole1.jpg   Fun and games welding sheet metal with an arc welder - learning to weld-dodgy-butt-weld5-filling-hole2.jpg  
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1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!
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